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Calculating Return On Investment on Ergonomics

By Johnathan Puleio, CPE & Jenny Zhao, AEP

Snapshot…

  • Despite overwhelming evidence that ergonomics interventions result in a return on investment ranging from 3:1 to 15:1, organisations continue to struggle to obtain appropriate funding for  their programmes
  • To many managers, Ergonomics is not part of their business strategy.
  • There traditionally has been a lack of clearly defined performance metrics in ergonomics
  • There are two types of costs considered when calculating the ROI
    • Direct Costs: Incurred in response to an injury or discomfort, most notably worker’s compensation and additional medical care costs
    • Indirect Costs: Include increased insurance premiums, lost productivity and decreased work output, administrative time, Turnover, new personnel, replacement costs of materials, tools and property.
  • Indirect costs can outweigh Direct Costs by  more than 3:1
  • When calculating ROI costs can be categorised into three areas:
    • Costs Saved
    • Costs avoided
    • New opportunities.
  • In 2009 in the USA, there were over 3.2 million over extension injuries (1:100 people) – eliminating or controlling repetitive motion injuries is estimated to save a company US$ 27,700 per case

Read or download the whole paper

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